LED MODULE Manufacturer & Factory in Spain

High-efficiency LED engines, urban optics systems, and custom retrofit configurations compliant with European standards for public, commercial, and architectural illumination.

2003
Established Year
10,000㎡
Production Area
150,000+
Annual Capacity (Sets)
55+
Exporting Countries

Spain's Energy Transition & Outdoor LED Retrofitting

Spain is undergoing a major transformation in public illumination. Under the guidelines of the IDAE (Instituto para la Diversificación y Ahorro de la Energía) and the updated Reglamento de Eficiencia Energética en Instalaciones de Alumbrado Público, municipalities from Catalonia to Andalusia are mandating dramatic reductions in light pollution and electric consumption. This industrial drive requires high-performance, warm CCT (e.g., 2200K to 2700K) LED modules with zero upward light output (FHSinst < 1%) to protect natural reserves and historical sites.

Historical Fixture Preservation: Farol Villa & Farol Fernandino

Spanish urban spaces are dominated by classic lighting designs such as the Farol Villa and the Farol Fernandino. Preserving these cast-iron structures while satisfying modern illumination parameters requires specialized LED retrofit gear plates. Our factory customizes IP66-rated modules that slip directly into these historic housings, optimizing thermals via premium aluminum PCBs and high-durability PMMA lenses without altering Spain's architectural heritage.

Strategic Alignment with Spanish Standards

Our optoelectronic solutions are meticulously engineered to pass the stringent inspection protocols of local Spanish distributors and utilities. We verify parameters including:

  • Photobiological Safety: IEC/EN 62471 compliance to verify RG0 or RG1 status.
  • Surge Immunity: Built-in 10kV / 20kV surge protection devices (SPD) to withstand Spain’s coastal and mountainous thunder periods.
  • Smart Connectivity: Pre-integrated Zhaga Book 18 or 7-pin NEMA interfaces to coordinate with local Smart City IoT platforms.

Global Scale, Local Integration: The Austar Lighting Promise

Combining Ningbo's production efficiency with high-tier European design aesthetics.

Founded in 2003, Austar Lighting Co., Ltd. has established itself as an authoritative manufacturer in the outdoor optoelectronics sector. Operating out of a robust 10,000㎡ manufacturing base in Ningbo, China, we maintain a dedicated workforce of over 100 specialists, including 10 technicians and 5 senior optical/thermal engineers. Our annual yield exceeds 150,000 units of street and garden illumination solutions, exported across 55 countries and territories.

To align with European design principles and aesthetic standards, we coordinate directly with Italian lighting designers. This balance allows us to create LED modules and outdoor luminaires that look architectural while housing robust thermal dissipation layouts. For Spain’s specific climates—ranging from the high salt-mist coastal environments of Malaga to the freezing nights of the central Meseta—we implement advanced corrosion testing and weather-resistant surface coatings.

Direct Factory Tour: Inside Our R&D and QA Labs

Unlike trading entities, we own our core manufacturing facilities. Our casting plant operates heavy 1000T, 700T, and 300T die-casting machinery, giving us full structural autonomy over our luminaire bodies. Our QA protocols are backed by top-tier diagnostic hardware, including:

  • Full darkroom with goniophotometer
  • Photoelectricity integrating sphere system
  • EMC compliance analyzer
  • High/Low-temperature environmental testing chamber
  • Salt spray corrosion testing chamber
  • LED driver-load aging systems

Technical Performance Matrix

  • LED Module Lifespan: L90B10 > 100,000 hours.
  • Parameters Standard Rating
    Luminous Efficacy Up to 160 lm/W
    Color Temperatures 2200K, 2700K, 3000K, 4000K
    CRI / Ra >70, >80 (Customizable)
    Protection Rating IP66 / IK09 minimum

    Advanced Thermal Management & Optical Engineering

    Addressing the key points of reliability, durability, and photometrical control.

    Thermal System Balancing

    Junction temperature ($T_j$) determines the longevity and luminous efficiency of light-emitting diodes. We use 2.0 W/m-K thermal conductivity aluminum PCBs combined with high-grade thermal pads to interface the LED boards directly with the heat sinks. This maintains low junction temperatures even during severe heatwaves in inland Spain.

    Precision Optical Packages

    Our modules utilize optical-grade, UV-stabilized PMMA lensing with multiple light distributions (IESNA Type II Medium, Type III Short, and asymmetric pedestrian walk optics). These optimize spacing index configurations while keeping ULR ratings to 0%, avoiding glare issues in residential zones.

    Zhaga Book 18 Connectivity

    In line with European specifications, our smart modules support Zhaga standard dimensions and interfaces. Combined with programmable DALI-2, 1-10V, or SR drivers, these units are ready for telemanagement nodes, letting local operators dim the installation based on nighttime traffic.

    Spain-Specific Environmental Adaptation

    Spain features diverse microclimates, from high humidity and saline atmospheres along the Mediterranean and Atlantic coasts, to extreme thermal fluctuations in inland plateau cities like Burgos. Austar Lighting’s solutions handle these conditions with:

    • Marine-Grade Pre-treatment: Chemical conversion layers followed by premium thermosetting powder paints, tested for over 1000 hours in salt spray chambers.
    • IK09/IK10 Impact Rating: Double-sealed tempered glass or polycarbonate protections to safeguard the optic boards from damage in urban pathways.
    • Condensation Mitigation: Integration of micro-porous membrane breathers to balance inside/outside pressures and stop water ingress.

    Production Facility & Automation Video Tour

    Watch how we handle raw materials, design customized LED boards, control thermals, and assemble luminaires inside our ISO-certified facilities.

    Our integration of design and tool fabrication guarantees we can finalize custom retrofitting plates from drawing to finished hardware in less than one month.

    Featured Outdoor Luminaires & Urban Poles

    Explore our flagship catalog featuring collaborations with Italian industrial designers.

    Frequently Asked Questions (FAQ)

    Essential guidance for engineering, purchasing, and compliance departments.

    How long does it take to receive a response after sending an inquiry? +
    Our global sales team will respond within 12 hours on workdays. Spain projects are handled by specialized managers aware of regional requirements, IDAE rules, and CE/ENEC standards.
    Are you a manufacturer or a commercial trading company? +
    We are a true OEM/ODM manufacturer with our own dedicated lamp factory and lamp post production lines in Ningbo. We hold full import and export rights, processing production runs directly inside our 10,000㎡ facilities.
    What outdoor lighting products do you specialize in? +
    Our primary catalog includes outdoor LED street lights, architectural garden lamps, plant cultivation systems, historical pole modifications, wall lights, and street pole brackets.
    What are the key application areas for your LED modules? +
    Our LED modules and complete fixtures are widely used on public highways, urban pedestrian walks, historical plazas (Villa/Fernandino retrofits), industrial hubs, marine ports, and public parks.
    Can you customize LED boards and retrofit gears to custom dimensions? +
    Yes, we provide fully customized retrofitting kits. We can engineer and fabricate custom gear plates, metal housings, and optical configurations based directly on your physical samples or design files.
    What is your production capacity and machinery tooling scale? +
    Operating from our 10,000㎡ factory, we employ 1000T, 700T, and 300T die-casting machinery. Our lines feature automated electrostatic spray processing, 3 modern assembly lines, and 2 separate aging systems, producing over 150,000 luminaire sets annually.
    How do you guarantee and verify optoelectronic performance? +
    We operate under ISO9001-14000 quality standards. Every manufacturing phase is monitored. Our finished items go through 100% inspection using specialized testing equipment, including integrating spheres, goniophotometers, darkrooms, high/low temperature chambers, and ingress protection simulators.
    What payment terms do you support? +
    We confirm terms like FOB, CIF, or CNF depending on destination. For volume batches, we operate on a 30% deposit basis with the remaining balance due against the copy of the Bill of Lading (B/L). We primarily utilize T/T transactions and accept L/C payments.
    What is your delivery port of choice and typical route to Spain? +
    We ship through Ningbo Port, which offers direct logistics routes to major Spanish ports like Valencia, Barcelona, and Algeciras. Air freight can be arranged for urgent lighting retrofits.
    Do you offer design support for custom layouts? +
    Yes. Our internal engineering department designs and fabricates all tooling in-house. We can take a design concept through prototyping to tooling phase within 30 days.

    Need Custom LED Module Samples for Spain Projects?

    Whether you are retrofitting historic Farol Villa fixtures in Madrid or designing high-efficiency smart streetlights for Bilbao, our team will provide a tailored quote and layout planning within 24 hours.

    Send Inquiry Now